6-Month Comprehensive Agarbatti Machine Maintenance & Repairing Plan

Introduction:
Continuous production and constant exposure to raw incense powder inevitably lead to wear and tear on both mechanical and electrical components of automatic agarbatti machines. This 6-Month Machine Repairing Plan serves as a proactive, preventive maintenance framework. It is strategically developed to keep your machinery operating at 100% efficiency while preventing costly emergency breakdowns.

Key Operations Covered in This Plan:

• Deep Component Overhaul & Cleaning: Complete dismantling and thorough cleaning of internal chambers where compressed incense powder accumulates and slows down machine performance.

• Motor & Sensor Calibration: Precise tuning of high-speed sensors and motor parameters to eliminate stick-cutting mismatches, guaranteeing uniform feeding and near-zero raw material wastage.

• Gearbox Inspection & Servicing: Draining old gear oil, replacing worn-out oil seals to prevent leaks, and analyzing gear alignment to ensure smooth, noiseless operation.

• Electrical Safety & Wiring Audit: Intensive inspection of the main control panel, checking for loose connections, and testing safety switches to safeguard against voltage fluctuations or short-circuit risks.

• Critical Wear Parts Replacement: Timely swapping of high-friction components like pressure rollers, pistons, and drive belts with genuine spares to maintain consistent stick diameter and a smooth surface finish.

Core Benefits:

1. Reduces sudden production downtime and unexpected machine breakdowns by up to 80%.

2. Optimizes power consumption while maintaining peak production speed (Sticks Per Minute).

3. Significantly doubles the operational lifespan of expensive mechanical spare parts.